Gear and Sprocket Manufacturing for a Local Sugar Mill

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Overview

Sugar Mill in Mauritius

The Challenge

The client’s aging sugar milling equipment was facing frequent breakdowns due to worn-out gears and sprockets. These mechanical failures were leading to production delays, particularly during peak harvesting season when equipment uptime is crucial. The client needed high-quality replacement gears and sprockets to be manufactured quickly.

The Solution

D&J Mechanical Engineering Co Ltd conducted an on-site evaluation of the equipment to assess the damage and take precise measurements. Using advanced CNC machinery, our team manufactured custom gears and sprockets, designed to match the client’s equipment specifications perfectly. The components were engineered using high-strength materials to ensure longevity and withstand the harsh working conditions of the sugar mill.

The Results

The new gears and sprockets were delivered and installed within a tight timeline. The client immediately noticed improvements in machinery performance, with smoother operation and reduced downtime. This proactive replacement not only helped avoid further breakdowns during the busy season but also extended the lifespan of the equipment.

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